A metal pipe beveler is widely used in various construction projects. It's hard to imagine installing any system without one, whether it's electrical wiring, heating mains, plumbing, etc.
Despite the increased popularity of plastic pipes, steel pipes have not lost their importance and are often used in pipeline installations. However, welding steel pipes without a chamfering tool is quite difficult.
When preparing metal pipes for welding, a chamfering tool plays a key role. After all, steel pipes require thorough preliminary preparation more than other materials.
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Let's look at the purpose of a chamfering tool
Unlike conventional chamfering machines, chamfering machines for steel pipe products solve the following tasks:
- Cleaning of uneven areas, burrs and chamfering of the edge part only.
- Calibration of metal pipe products.
- Creating a chamfer that allows two metal pipes to be joined hermetically without much effort.
Such chamfering machines are widely used when laying pipelines from pipes for various purposes.
The device also allows for chamfering for precise installation of the metal-plastic pipe into the fitting, preserving the gaskets inside. This subsequently guarantees a highly sealed joint.
Technical features of the device
When discussing this line of equipment, it's important to note that work with such devices must be carried out in strict compliance with requirements and regulations. However, despite this, they are successfully used for more than just processing steel pipes.
You often hear a chamfering machine referred to as a bevel cutter. This device is designed to chamfer the inside of a pipe.
If they are joined without finishing, the joint may not be tight, and this will result in uneven edges.
What types of devices are there?
There's a wide range of these tools on the market today. But before you head to the store, you should decide what features you need.
The material we'll be processing also needs to be considered. The types and purposes of these devices are as follows:
- Used for finishing plastic pipes.
- For metal pipes.
- For polyethylene pipes.
According to the complexity of the actions performed, chamfering machines are divided into:
- Hydraulic type devices.
- Pneumatic mechanisms.
- Electrical type devices.
- Manual units.
Auxiliary elements for units
These mechanisms are equipped with the following auxiliary elements:
- Specialized self-centering clamps.
- A centering tool with replaceable jaws. It helps remove chamfers from parts of various diameters.
- Micrometer screws and steel cutters are included with most tools in this line.
- Two modes of use: mechanical and manual.
- Assembly of devices with pneumatic or electric drive.
Knowing all these characteristics is crucial because it will help you perform your work under different conditions.
As a rule, all installations are characterized by compact dimensions, which makes it possible to use chamfering machines for metal pipes even in extreme situations.
You shouldn't skimp on the instrument if you want to get:
- High quality processing.
- Possibility of finishing various materials.
- Perform actions at high speed.
- Use the tool in different conditions.
- Avoid unnecessary problems with complex controls.
Features of operation of devices
Chamfering machines for metal pipes or chamfering machines process the edges of steel sheets. This process prepares them for welding. The device can be used to chamfer at an angle of zero to sixty degrees and carry out edge trimming.
Such mechanisms are used in industrial enterprises and small-scale production.
The ease of use of this line of equipment deserves special mention. Chamfering machines often weigh no more than twenty kilograms. During use, the device is supported by its own weight or held in the operator's hands, making it a handheld device.
Metal pipe finishing devices allow for end-face finishing with minimal physical effort. These units are very convenient for finishing rolled pipe products. Chamfering machines are equally convenient for processing sheet metal.
No complicated manipulations are required before finishing. Simply set the machine to the desired bevel width and angle.
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The cutting tool in this situation is a facing milling cutter. It contains several cutting plates. The edge of the material is finished using counter milling. The cutting plates wear out after finishing 150 linear meters of the product. Typically, the edge is processed in a single pass.
Advantages of the devices
Easy to operate controls.- Mobility.
- Ergonomics.
- Possibility of facing and forming very wide chamfers.
- Possibility of processing end sections of large volumes of steel pipes.
- Easy to operate.
- Easy and quick adjustment of operating settings, including angle and cutting depth.
- Wide operating range (from 0 to 60 degrees) and smooth adjustment.
- The simplicity of the process is ensured by a multi-block cutter with carbide inserts.
- Quick and easy plate changes, no special tools or experience required.
It's also worth noting that modern beveling machines produce minimal noise and release no harmful substances into the environment. Furthermore, the structure and chemical composition of the rolled pipe remain unchanged.
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The surface roughness of the material after processing is somewhat reminiscent of planing or milling. This is ideal for subsequent welding, but, of course, it won't work for decorative applications.
Common manufacturers
The most common manufacturers of metal pipe tools are the USA and Germany. These companies include:
- "Rems".
- Reed
- "Rothenberger".
- "Ridgid".
These companies have representatives and organizations that represent their interests. Manufacturers and authorized dealers also sell chamfering machines for metal pipes in our country.
Sales are carried out from specially equipped warehouse facilities. You can also select the required tool from the catalog, where all the necessary information is conveniently located.
Here you will find information about the detailed technical characteristics of each product, the country of manufacture is indicated, and a photograph of the device is included.
How to choose the right chamfering machine for metal pipes
Welding is undoubtedly an important stage of installation work. Without proper preliminary preparation, welds are of poor quality. For this reason, chamfering machines or edge splitting machines are used.
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Finding a chamfering tool isn't difficult on the tool market. But how do you choose a tool that can deliver the necessary functionality based on your needs?
What should beginning craftsmen focus on? How can they determine which model is right for the job?
But to do this you need to answer the following questions:
- What is the planned production scale? Clearly, for small-scale production, a chamfering machine won't be necessary. For smaller-scale tasks, a handheld device will suffice.
- As for its power, this issue should be based on cost-effectiveness goals. Large manufacturers will not purchase low-power options for large-scale production, but for home use, this type of equipment will be fully capable of handling its intended purpose.
- It is important to remember that weak machines should not be used for processing steel products.
- It should also be taken into account that it is not possible to finish pipes and sheet material with the same devices.
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All other issues depend on financial capabilities. Each individual will decide individually how many cutters to use and what precision of chamfering machine to choose.
It's important to remember that a metal pipe chamfering machine, while more expensive, can handle the job much faster and with greater quality. It can handle larger volumes of material.
